A slewing drive works by combining a rotary bearing (slewing ring) with a gearing mechanism (typically a worm gear, helical gear, or planetary gear) to provide controlled, high-torque rotational movement. Here’s a step-by-step breakdown of how it operates:
1. Basic Components Involved
- Slewing Bearing (Ring Gear): A large-diameter bearing with internal or external gear teeth.
- Worm Gear (or Other Drive Mechanism): A threaded shaft that meshes with the slewing bearing’s gear teeth.
- Input Shaft: Connected to a motor (electric/hydraulic) or manual crank.
- Housing: Encloses and supports the components.
2. Working Principle
Step-by-Step Operation:
1. Input Rotation:
- A motor (or manual input) turns the worm gear (or pinion gear in helical drives).
- The worm gear is mounted at a 90° angle to the slewing ring’s gear teeth.
2. Gear Engagement:
- As the worm gear rotates, its threads engage with the gear teeth on the slewing bearing.
- This converts the high-speed, low-torque input into a low-speed, high-torque output.
3. Output Movement:
- The slewing bearing’s outer or inner ring rotates (depending on design), while the other remains fixed.
- The rotation is smooth and precise, with adjustable speed based on gear ratio.
4. Self-Locking (Worm Gear Type):
- Worm gears often have a self-locking feature—the slewing ring cannot back-drive the worm, holding position **without brakes**.
3. Key Mechanisms
A. Worm Gear Drive (Most Common)
- Pros: High reduction ratio, self-locking, compact.
- Cons: Lower efficiency (~50–70%), requires lubrication.
- How It Works: The worm’s spiral threads push against the ring gear teeth, creating rotational force.
B. Helical/Pinion Gear Drive
- Pros: Higher efficiency (~95%), handles heavier loads.
- Cons: Not self-locking (needs brakes for holding).
- How It Works: A pinion gear meshes directly with the slewing ring’s teeth for rotation.
C. Planetary Gear Drive
- Pros: High torque, compact, efficient.
- Cons: Complex design, higher cost.
- How It Works: Multiple gears (planet gears) rotate around a central sun gear, driving the slewing ring.
4. Load Handling Capability
A slewing drive manages three types of loads simultaneously:
- Axial Load: Force parallel to the rotation axis (e.g., weight on a crane).
- Radial Load: Force perpendicular to the axis (e.g., wind pushing a solar panel sideways).
- Moment Load: Tilting force (e.g., leverage from a boom arm).
---5. Applications in Motion**
- Solar Trackers:** The motor turns the worm gear, tilting panels to follow the sun.
- Cranes:** The slewing drive rotates the boom horizontally.
- Wind Turbines:** Adjusts blade pitch or yaw orientation.
- Robotics:** Provides precise rotation for robotic arms.
6. Advantages Over Standard Rotary Actuators
✔ Compact design (bearing + gearing in one unit).
✔ High torque with low input power.
✔ Self-locking (worm gear type).
✔ Durability under heavy loads.
Would you like a specific example (e.g., solar tracker motion) explained in detail?
Contact Person: Mr. Tommy Zhang
Tel: +86-18961639799